Real-time machine status monitoring
Real-time machine status monitoring
Absolute control over machine status, enabling immediate response to potential failures and effective tracking of production efficiency in real-time.
Illustrative animation, sample data
See what stops your production and how much energy each unit uses
OmniMES is a manufacturing execution system (MES) that collects data directly from machines and energy meters, and your AI assistant can answer questions about the results.
Machine status, downtime and OEE live
kWh per unit and energy cost broken down by machine state
In the cloud in 5–10 minutes, or on your own server
How it works
From machine to screen: how data moves through OmniMES
A signal from the production line passes through the controller, gateway, server and database, then reaches the people who make decisions with it.
Illustrative animation, sample data
New since version 4.3
AI over MCP
Ask your AI assistant about production
OmniMES connects to Claude, ChatGPT, Cursor or Copilot through the open MCP standard. You write in plain language, and the assistant reads system data, builds dashboards and configures your factory structure.
Connected in a minute
A ready-made Claude Desktop extension, or the address and token pasted into any assistant that supports MCP.
A dashboard from one prompt
Describe what you want to see and the Redash dashboard is built with no SQL to write.
Configuration by conversation
Machine parks, lines, machines, statuses and OmniEnergy measuring points.
Your data stays under your control
You choose the model, including local ones (Ollama, LM Studio). Raw machine telemetry is read-only.
Build a dashboard with machine availability and energy cost per unit for the selected machine park.
- create_redash_query
- create_redash_visualization
- create_redash_dashboard
Done. The dashboard is in Redash: machine availability, kWh per unit and unplanned downtime.
Product direction
What works today and what’s coming
We’re developing OmniMES in three directions: energy down to the single unit, AI assistants and open integrations.
OmniEnergy
Energy per unit
EnPI indicators such as kWh per unit, plus energy cost by tariff broken down by machine state.
Version 4.5
SEU comparisons by email
The system compares consumption periods and sends them by email. Reports can also be downloaded as PDF or PNG.
Version 4.2
Machine state from measurements
Running, idle or stopped is derived from a measurement threshold, such as motor current, not only from digital PLC signals.
Version 4.1
Open data
MQTT and Sparkplug B on the way in, PostgreSQL with TimescaleDB for storage. In the cloud or on your own server.
What’s coming
In progress
MCP Apps
Your AI assistant will show interactive OmniMES charts and tables in the conversation, not just a description of the data.
Planned
ERP connector
Orders and product codes will reach the shop floor from ERP, while output, scrap and material use go back with no manual re-entry.
Optimize Production with OmniMES Systems
Comprehensive solutions for modern production and energy management
OmniMES
Production (MES)
Increase production efficiency by 30%!
Real-time machine monitoring, efficiency analysis (OEE), production scheduling, and AI-supported production management.
Real-time machine work monitoring
Efficiency analysis (OEE)
Production scheduling
AI-supported production reporting and analysis
OmniEnergy
Energy management system compliant with ISO 50001(EMS)
Reduce energy and media consumption by 20%!
System supports ISO 50001 implementation, optimization of energy and media consumption, energy data analysis, and alerting with reporting.
System supports ISO 50001 standard implementation
Energy and media consumption optimization
Energy data analysis
Alerting and reporting
Cloud or your own server: choose how to run it
In the cloud you start in 5–10 minutes. On your own server the data stays with you.
OmniCloud
- Cloud for production management
- SaaS Software
- Quick system installation (5 to 10 min)
- Simple and fast system management
On-premise
Read more to see the difference
- Installation on your infrastructure
- Data stored on your server
- Full control over servers and system
- Easy integration with systems
Energy media data collection
OmniMES Cut costs and boost energy efficiency!
OmniMES enables precise monitoring of electricity and other utilities across your production process.
Collecting data from energy media
Optimize product cost
Analyze energy usage per line and SKU to lower unit cost and plan production against tariffs and load.
Identify energy losses
Detect sources and events driving overconsumption: downtimes, startups, idle modes, and setup errors.
Improve process efficiency
Correlate energy data with production metrics (OEE, cycle times, work orders) to drive fact-based decisions.
Compliance & sustainability
OmniMES helps meet ISO 50001 (energy management) and ISO-14001 (environmental management) goals.
What changes in your plant with OmniMES
Increase production efficiency – produce the same amount in less time by minimizing micro-downtime and optimizing machine operations.
Faster problem response – monitor machine status in real time and make more accurate business decisions.
Shorter production cycle – use modules for scheduling, eliminating micro-downtime, and monitoring production efficiency.
Improved product quality – reduce production waste and customer complaints, which also improve client relations.
Historical data analysis – draw conclusions and optimize production processes based on historical data.
Faster onboarding of new employees – shorten onboarding time through standardized monitoring of production processes.
Return on investment in MES – how to calculate?
Implementing an MES system is not just a step towards digital transformation – it is an investment that can pay off quickly. To demonstrate this, the ROI (Return on Investment) indicator is used, showing what percentage of the costs incurred you will recover in the form of profits or savings.
ROI = ( investment profit – investment costs ) ÷ investment costs × 100%
Example ROI estimation for MES implementation:
A Polish manufacturing company ABC is considering implementing an MES system in its production plant. The investment costs have been estimated as follows:
- Cloud services
- Software licenses
- Communication gateways, HMI panels, PLC controllers
- System configuration service and implementation costs
Total investment costs: 140,000 PLN + 20,000 PLN for system maintenance in the first year, giving a total of 160,000 PLN.
Thanks to MES, the company estimates:
- Increase in efficiency by 15% (fewer micro-downtimes, shorter production cycle time)
- Reduction of rejects by 13% (better quality control)
Result: Estimated annual savings: 200,000 PLN.
ROI = (200,000 PLN – 160,000 PLN) ÷ 160,000 PLN × 100% = 0.25
An ROI of 0.25 means that the company will save 25% of the invested funds in the first year of using the system.
MES is an investment that will not only increase the level of digitization of the factory but also bring real savings. Success depends on good plant preparation and the right choice of technology.
What is OmniMES?
OmniMES collects data from your machines and shows what slows production
It is a manufacturing execution system (MES): it reads signals from controllers and energy meters, then shows machine states, downtime, OEE and energy use live and in reports. We implement it with you, from needs analysis to connecting the machines.
Unlock production potential
We will guide your manufacturing company through the process of digital transformation.
Customer needs analysis
We precisely identify what needs to be changed, adapted, or improved to make the system implementation as efficient as possible. This includes both technical aspects, such as machine integration, and organizational aspects.
Factory infrastructure preparation
We will undertake the comprehensive preparation of the factory infrastructure, providing the necessary means for the effective implementation of digital solutions. Our goal is to create a solid foundation for modern production.
System implementation
A team of experts will carry out the effective implementation of the system, tailored to the results of the analysis. Together, we will unlock the potential of your production by introducing innovative technological solutions.
Feature
What you get in OmniMES: monitoring, analysis, scheduling and reports
Six functions running on data collected automatically from your machines.
Rapid event analysis on the production line
Rapid event analysis on the production line
Immediate analysis of events on the production line, identifying potential issues and reducing reaction time, securing the smooth flow of production processes.
Production schedule creation capability
Production schedule creation capability
Flexible production planning through schedule creation functionality, enabling optimal resource utilization and adapting production to changing conditions.
Flexible report creation in the creator
Flexible report creation in the creator
The report creator provides the ability to create flexible reports tailored to specific needs, facilitating the collection, analysis, and presentation of key production-related data.
Intuitive configuration creator
Intuitive configuration creator
Exceptionally easy customization of system settings through an intuitive configuration creator, allowing flexible adaptation of the system to individual needs and production specifications.
Creation of dynamically changing data analysis dashboards
Creation of dynamically changing data analysis dashboards
Building interactive dashboards with dynamically changing data analyses, allowing for instant assessment of production status and focus on key performance indicators.
Manage OmniMES in the cloud
OmniPlatform launches OmniMES in the cloud in 5–10 minutes
You create an account, pick a plan and the system runs. We take care of the server.
Launch, configure, go
OmniPlatform is an intuitive web platform that lets you launch and configure OmniMES instances with ease. The entire process — including plan selection — typically takes 5–10 minutes.
Responding to strong interest in the system, we opened the platform to everyone. With a subscription you can get instant access to OmniMES and get started right away.
Gain freedom and convenience in infrastructure management: automation, fast deployments and full control — so you can focus on production, not servers.
Monitoring production efficiency
Automatically collect data from your machines
The OmniMES system specializes in efficiently collecting data from various machines, regardless of their age or level of technological advancement. Its advanced module for machine communication is designed to provide secure and efficient communication.
Achieving full control over the production process becomes possible thanks to advanced machine communication with the OmniMES system. The system facilitates integration with over 300 communication protocols of controllers and HMI panels.
Monitor machines
OmniMES displays production data in real-time.This system not only collects data but also allows for real-time analysis, enabling quick responses to any issues or optimization of the production process. OmniMES establishes a solid foundation for efficient production, performance improvement, and minimizing potential failures.
Increase control over the production process
The ability to monitor each machine individually and collectively in real-time provides detailed insight into the quality of your production.With precise data collected from each machine, the system enables a precise understanding of the current production status. This allows for quick detection of potential issues, minimizing downtime, and optimizing the production process.
Collect and analyze historical data
Intuitive and clear display of production data saves your time on analysis.Collecting and analyzing historical data is a crucial element in the process of production improvement. With the OmniMES system, gathering information regarding the production process occurs automatically and flawlessly. These data serve as valuable knowledge sources, allowing for trend tracking, pattern identification, and detection of any anomalies.
With us, it's simple
From the first call to a running system in five steps
Call, production audit, choosing the solution, quote and training: we guide you through every stage.
Get in touch with us
We start with a conversation about your production
Initiate the process by calling us so we can understand your needs and plan the first step in transforming your factory.
Innovative production audit
Discover key tips for optimizing production in your factory.
Our experts come to your factory, conducting a comprehensive production audit. In just a few days, you will receive detailed results, including recommendations and potential optimization areas, enabling you to take a quick path to production excellence.
Solution tailored to your needs
Digitize your production today, for the benefit of efficiency and competitiveness of your factory.
Whether your current infrastructure meets the requirements for MES implementation or requires certain adjustments, our company provides full support, helping to adapt your production to modern standards. From selecting the right components to providing technical advice, we will focus on modernizing your factory.
Quotation and free system implementation
Digital optimization of your production without additional costs
If your factory is ready for MES implementation, we will proceed with an individual service quotation. Our offer will include all necessary elements, providing you with transparency and clarity regarding costs. Whether you need basic implementation or a full custom package, we will tailor to your needs.
Full support and free training
We provide full support and necessary knowledge to fully utilize the potential of our system
We provide free training for your team so that all employees can effectively use the new system. Our collaboration does not end there - we assist and update the system throughout your subscription period, ensuring continuous development and production excellence.